Key operational points during the use of palletizers

1, pay attention to sound and light

In our robotic automatic palletizing system, three large-scale industrial sensors are interspersed in the main line function block. Together with other equipment, they complete the task for the palletizing system and have established an indispensable function. Any abnormal operation of the sensor may cause abnormal operation of the palletizer system.

I believe that everyone has a deep understanding. All of us should be good at summarizing and summarizing in the usual maintenance and operation. On the shaping function block, there are push pack sensor, rectangular machine sensor, press machine sensor, grabbing machine sensor, grabbing function block, gripper open sensor, disc function block, tray with sensor, lower tray sensor , pallet waiting position sensor, pallet conveyor 1 sensor, pallet conveyor sensor, powerless roller sensor, jacking cylinder high position sensor, jacking cylinder low position sensor. These sensors are the eyes and nose of the palletizer, which play a vital role in the robot's completion of the capture and palletizing work. While they are specifying the work for the robot, they also provide us with a good mark. That is the indicator light on the sensor that tells us that it is working or is struggling to strike.

2, gas source treatment

The compressed air supplied by the user is connected to the air path of the set of equipment, and firstly processed by the air source processing device-triple. Ensure that the functions of the triplet are in good condition, so that the instrument wind quality meets the requirements of the system. In addition to regular maintenance according to the maintenance requirements of the equipment, pay special attention to the following points:

1) Discharge the condensate in the air filter in time to check and remove the dirt on the filter.

2) Check if the air pressure indicated by the pressure gauge is correct. If there is any deviation, adjust it in time.

3) Guarantee the oil drop of the oil mister and the amount of oil in the oil cup

3, three main lines

The robot automatic palletizing system is actually distinguished by function, and it has nothing more than three core functions: shaping, supplying, and capturing. When we carry out maintenance and maintenance work, we understand and treat these three functional blocks in our minds, so that we can know what is in our hearts. I said the two meanings of the order: one is the ordering of the palletizing machine workflow, the other is the failure of the palletizing machine, and the ordering when analyzing the problem. Understanding these three main lines is of great benefit to our maintenance and overhaul. At the same time, it is also very helpful for the operation.

4. There are also indicators on the solenoid valve. We can judge whether the working status of each solenoid valve is normal by the light of the indicator light.

5. When the palletizing machine is in normal working, the solenoid valve and the cylinder are in an orderly cooperation, and the work of capturing, unpacking, supplying, blocking and the like is completed. At the same time as these work, there will be a series of regular airflow sounds. At the same time as we usually maintain, we will be a thoughtful person who can achieve the sound recognition (indicator) to quickly determine the fault.

6, clear the working relationship of electromechanical instruments

The robotic automatic palletizing system works normally or not, and the mechanical equipment is the basis. Without the normal operation of mechanical equipment, the robot can capture the bag and it may be disordered. No disk is available.

Electrical is the key, energy, and the core of the transmission. I am talking about electrical, including electricity and compressed air. No electricity, everything is free, all stopped. No gas, it is the same. Therefore, everyone should pay attention to the factor of electricity during the maintenance and overhaul.

Palletizers meter sensor is working properly or eyes, the instrument sensor is working properly or not, related to the palletizer can work orderly, reliable operation. Instrumentation includes PLC and robot control cabinets. For our operation and maintenance perspective, the main a is the logical relationship between the smoothing and understanding of each I/O signal between the PLC and the robot.